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41
Flatback 22-2 Rebuilds / Re: 1970 Flatback 222 - Barn find Revival
« Last post by Ulysses485 on March 24, 2025, 04:54:58 PM »
Got the inside of the transom laminated with 4 layers of 1708 last night. About 4hrs and approximately 7-8 rounds of 40oz containers of resin. Next up is to extend the outside stringers to the transom, cap them with a layer of 2408, and core the hull side's with 1/4'' divinycell. The main center section of the hull is pretty flimsy due to lack of structure but also feels pretty thin. It will get a couple layers of glass and the backside of the fuel tank will get a bulkhead. 

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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 24, 2025, 04:27:23 PM »
I was not planning on a ledge to mount the deck to like I did for the lower deck because the flare of the bow seemed to be enough but I could be talked into it if you think that is a mistake to exclude .
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 24, 2025, 04:18:45 PM »
Red lines are where the potentially uneven bottom of the deck will rest on level/even stringers and bulkhead. I suppose the coring will have to go all the way to the bulkhead and the lip of the center hatch will have to be inside the bulkhead and stringers. I was hoping to make the center hatch align with the stringers, i.e. the gutter is in top of the stringers,  but I can't see it in my head. I looked at mcalgeyver's build but his structure is generally different.

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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by RickK on March 24, 2025, 02:21:00 PM »
What are the red lines representing? Gutters? Are you going to have a ledge along the outside to support the deck? I assume you'll only have one hatch?
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 24, 2025, 08:55:58 AM »
I need some help from everyone.  I have a serious case of analysis paralysis. So I am making this deck with gutters in it on a mold. The top of the deck will come out nice and smooth with gutters glassed in. Next I core the deck with 3/4 inch honeycomb hopefully wet on wet. Once the whole thing sets up I pop it off and the top of the deck is nice and perfect but it is not the part that lays on the stringers and bulkhead. The part that lays on the stringers and bulkhead is the bottom of coring and bottom of the gutters which won't be flat and perfect, thus the paralysis. Should I try to make the gutters align with the stringers? Can't get my head wrapped around it

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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 24, 2025, 08:40:50 AM »
I can't quite get the melamine sheets even. Apparently my concrete floor isn't even.  Haven't laid any glass yet but need to deal with that.
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246/250 CCP Rebuilds / Re: Project - Aquasport 246CCP, 1979, Captain Koz II
« Last post by Duffy1470 on March 24, 2025, 08:36:05 AM »
Very cool
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246/250 CCP Rebuilds / Re: Project - Aquasport 246CCP, 1979, Captain Koz II
« Last post by kaptainkoz on March 23, 2025, 10:08:28 PM »
Getting closer
I spent Friday night fairing out the floor with gelcoat and cabosil. It doesn’t photo well but basically I am smoothing out the floor to my liking before I start the final buildup of gelcoat.





Getting closer to closing off the transom. Figured now would be a good time to fixed the smashed port-gunnel corner. I am not sure what caused the damage as I got it this way.









I realized I should have done it before I tied the floor into the cap but I used a floor jack and bought myself the clearance I needed to slip a sandwich of 1.5 oz chopped and 1708. 






I taped everything off, wet some glass, set it up then released the jack which lowered the cap back down squeezing the glass in place. I then added the screws back to squeeze it all in place then used a chip brush to make sure everything is where I wanted it..





I drowned the broken fibers in 404 peanut butter for added strength.




I then continued to install the original pieces of the transom cap that I prepped a few months ago. I tacked them in place with screws and started to glass the pieces in with a strip of 1708.







I beveled the edges with a grinder and laid a narrow strip into the bevel. It’s hard to see in the photo but that’s why it’s a thin strip of glass








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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by RickK on March 22, 2025, 08:25:52 PM »
Nice!
50
196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 22, 2025, 05:31:12 PM »
Casting deck time

Form made of 1/2 x 1 inch pieces of wood. They were 8 ft long and less than $2 a piece. They worked great for this because the boat is curved and so are these pieces of wood like all the wood from home depot and lowes.



Going to tape the 3/4 x 3/4 pieces of pvc board down on melemine where I want the gutters. do they need to bigger than 3/4 like maybe 1 inch. Actually hurting my brain thinking about this as it is upside down .






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