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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 10, 2025, 07:03:19 PM »
I suspect all the "small" things like bow eyes, hinges, etc.end up taking forever. The bow is dry fitted. I had some aluminum squares and hammered one to fit the front. Plan is to put a healthy amount of 5200 under each aluminum plate and put self locking nylon nuts on it. Is that a reasonable way?



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Aquasport Discussion / Gas tank on 215 explorer
« Last post by rhtrades on July 10, 2025, 09:42:25 AM »
Does anyone know if the poly gas tank on a 215 explorer is "foamed" in?  also, If water spills over the top and down the sides of the tank, would it just drain into the bilge?
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22-2 Rebuilds / Re: Best flooring material for deck
« Last post by Duffy1470 on July 10, 2025, 08:46:08 AM »
I probably have enough scrap Coosa to do something with if you're interested.  Perhaps a piece or two glassed and glued down where the tower goes. I will be in orange Beach Aug 1ish. I think you're in that area. I could leave it at j&m tackle or something. 

Also, watched a bunch of your you tube video. Good stuff.
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22-2 Rebuilds / Re: Best flooring material for deck
« Last post by Blueline93 on July 10, 2025, 07:22:40 AM »
Next question do I need to use 1 inch nidacore or would 3/4inch be sufficient ?
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22-2 Rebuilds / Re: Best flooring material for deck
« Last post by Blueline93 on July 10, 2025, 07:19:04 AM »
I could do that just one piece of coosa for the console tower area which I’ve considered the only problem is one piece of 1inch coosa is about 400 dollars lol I planned on embedding 1/4 aluminum and mounting the tower to that for sure my only fear was crush strength of the mods core. I figured 3 layers of 1708 on each side would account though for that. I know Hanson boats out of Tampa are all nidacore floors with backers in the floor for the tower so in theory this should work.


Other option is obviously to get some 3/4 coosa blue water 20 and use that but it’s about $240 a sheet compared to the $115 a sheet for nidacore.
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22-2 Rebuilds / Re: Best flooring material for deck
« Last post by RickK on July 10, 2025, 06:07:03 AM »
I used a similar product (Plascore) for my floor and had to make significant improvements to the material everywhere I mounted something. I knew exactly where my stringers were, how wide and how thick I made them. I planned my seat design to land in the center of the stringers and I was able to drill and embed threaded inserts


into the stringers where they aligned with the holes in the legs of the seat. I over-drilled the plascore and filled the holes with thickened resin. Here is a pic of the seat test fit.


The final install I removed the threaded rod and used countersunk bolts (1/4"-20)


For a tower of any type except the ones that mount to the console, I personally would bed some oversized 1/4" aluminum into the stringer and drill and tap it for bolts. Then lay the floor and set the tower.
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22-2 Rebuilds / Re: Best flooring material for deck
« Last post by Duffy1470 on July 10, 2025, 12:03:26 AM »
Any chance you could get one piece of Coosa for the mounting area?
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22-2 Rebuilds / Best flooring material for deck
« Last post by Blueline93 on July 09, 2025, 06:41:15 PM »
So I’m to the point ready to put the floor in my
Boat and based on the cost I’m going to go with nidacore. My question is is nida core strang enough to hold a half tower ? My plan is get some aluminum angle made and attach them to the stringers so I can bolt the tower to that through the deck. Using 1inch nida core for the floor and just worried about flex as well. Any suggestions would be appreciated.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 09, 2025, 06:05:22 PM »
All the deck except center piece is in.  2 layers 1708 and layer of matt



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I am looking to get a cockpit and bow cover for my 2004 Osprey 215 sport, outboard, dual console, no factory ski pole. Does anyone have an OEM cover with the Ameritec tag showing the part number and date of manufacture that they could snap a picture of and send me? RNR-Marine can supply if I have that information.
Thank you!
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