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Author Topic: 1996 Johnson 150 Thermostat Cover Woes  (Read 253 times)

April 20, 2022, 05:41:33 PM
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Zorn

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1996 Johnson 150 Thermostat Cover Woes
« on: April 20, 2022, 05:41:33 PM »
My first post here. When I attempted to unscrew the old plastic thermostat cover on my '96 Johnson 150 (Explorer 215), the top snapped off clean leaving the plastic threaded barrel section screwed in. Any idea how to remove or unscrew the remains of the plastic housing?  Any special tools? BTW, the other thermostat cover unscrewed without a hitch. Appreciate any suggestions/recommendations. Thank you. Zorn.

April 20, 2022, 10:36:00 PM
Reply #1

Capt. Bob

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Re: 1996 Johnson 150 Thermostat Cover Woes
« Reply #1 on: April 20, 2022, 10:36:00 PM »
A couple 3 pics would help.
]
Capt. Bob
1991 210 Walkaround
2018 Yamaha 150 4 Stroke
"Reef or Madness IV"

April 21, 2022, 05:07:30 PM
Reply #2

Zorn

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Re: 1996 Johnson 150 Thermostat Cover Woes
« Reply #2 on: April 21, 2022, 05:07:30 PM »
This afternoon I used a small screwdriver and hammer to gingerly break away the imbedded plastic thermostat cover. The metal threads look ok I but need to clean them off.  I was thinking of acetone to help dissolve the remaining plastic and screwing in a bolt with the same thread pattern before installing the new thermostat. Does that sound reasonable? I also will vacuum out any debris. Appreciate any help. Zorn.

April 25, 2022, 10:33:54 AM
Reply #3

Zorn

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Re: 1996 Johnson 150 Thermostat Cover Woes
« Reply #3 on: April 25, 2022, 10:33:54 AM »
Was able to clean threads and successfully install thermostat. Thanks.

 


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