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61
196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 21, 2025, 08:17:38 AM »
Final coat with wax

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246 Rebuilds / Re: 1999 Aquasport 245 Rebuild
« Last post by billy626 on March 20, 2025, 10:39:57 PM »


This is where I'm at with the boat... three layers of mat, tabbed in to the old floor. I didn't truly understand the gelcoat / expoxy discussion, but I have always applied gelcoat directly to hardened glass after using polyester resin... Never had an issue.

I will be working on that Cab-o-sil + gelcoat floor in the next two weeks. I'll let you know how it goes!
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246 Rebuilds / Re: 1999 Aquasport 245 Rebuild
« Last post by rhtrades on March 20, 2025, 08:15:27 PM »
Well said and thank you for your reply, as always @RickK...ill let you know how I make out.
Thanks for all your efforts on this forum.   
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246 Rebuilds / Re: 1999 Aquasport 245 Rebuild
« Last post by RickK on March 20, 2025, 04:04:29 PM »
There have been a few cases where they applied gelcoat over epoxy successfully but that is not the norm, nor do I know the process taken. Explore and let us know the results. The results can be erased with a grinder if they are not what you wanted ;-)
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246 Rebuilds / Re: 1999 Aquasport 245 Rebuild
« Last post by rhtrades on March 20, 2025, 12:08:31 PM »
Did you apply the gelcoat over gelcoat wetted out with Epoxy Resin, like West Systems?  If so, how is the adhesion between the gelcoat and epoxy?   
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 19, 2025, 05:45:06 PM »
Gel coated back of hatch and Inside console base white. It will end up with at least 2 coats probably 3. Im just rolling it on because it is in a hidden area so fit and finish is not the goal, rather make it easier to see in dark places and protect the raw glass. Ground and sanded other side of hatch. Have a bubble to repair. You'll never guess where. Going over a corner. I'll post a picture of it later.




This actually a good picture of the shelf supports I put in earlier. Glassed down one side kind of by accident after I glued and clamped them with gorilla construction adhesive ultimate.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by RickK on March 19, 2025, 07:51:10 AM »
Yup, sheet plastic is a good friend. I still have a bunch of cheap painters drop cloths from my rebuild.  :thumleft:
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on March 18, 2025, 07:11:47 PM »
Getting closer. Finished up with a layer of matte. Need to grind and sand it. The lamination schedule was a layer of matte, layer of 1708 and another layer of matte. Put a sheet of plastic over the console, put the pieces of the hatch on there, clamped the hatch in place, then glassed everything in place ensuring a good fit.



69
Aquasport Resources / Re: Fuel Sender & Feul Pickup gaskets
« Last post by 01-Ospreysport215 on March 17, 2025, 08:13:13 PM »
The fuel sender is a universal 5 bolt pattern, you should be able to get a gasket from just about anywhere. The pickup should be threaded and you want to use pipe sealant with teflon on that.
70
Aquasport Resources / Fuel Sender & Feul Pickup gaskets
« Last post by Voodoodb on March 17, 2025, 10:16:39 AM »
Does anyone know where to by gaskets for a 1997 Osprey 200 fuel sender and fuel pickup??
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