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240 Rebuilds / Re: 1974' Aquasport 240 CC Rebuild
« Last post by Ulysses485 on November 07, 2025, 11:48:14 PM »Filled in the big access hole in the casting deck with two (2) layers of 1708 and built back the "top layer" of the deck with a layer of 3610. 3/8'' coring (not photographed yet) has been cut and is ready to be bonded and laminated with glass.

Most of the hull side coring is complete. Had an uh oh where I hot coated the wrong side of a panel and you can see it darker like its a checker board ...lol.....

Mocked up the casting deck to check clearance before laminating the hull sides. Should be clear and able to laminate the liner to the hull skins. Need to finish the storage binds and laminate/insulate them.




Most of the hull side coring is complete. Had an uh oh where I hot coated the wrong side of a panel and you can see it darker like its a checker board ...lol.....

Mocked up the casting deck to check clearance before laminating the hull sides. Should be clear and able to laminate the liner to the hull skins. Need to finish the storage binds and laminate/insulate them.




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would not easily go in. I tried everything I could think of. The problem was the old rub rail was too stiff and brittle. Basically it went in a flat screwdriver tip width at a time. Took me hours and I am sore from using my arms to fight it. Ugh. Not fun. But at least it’s in. I have a section of green rub rail from my 200 CCP that I will use to go across the transom cap. A little nostalgia!





