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Explorer Rebuilds / Re: Deck replacement on 1995 AS Explorer 245 - advice needed
« Last post by msteinkampf on Today at 06:27:10 AM »I had always planned to reconstruct the deck lid using the original top skin and some Coosa board, but in the interest of time I decided to make a temporary lid using plywood. I was unhappy with the idea of buying a pricey 4x8 sheet of ¾ inch plywood, so I purchased a relatively inexpensive piece of 3/8 inch sheathing, cut it in half, and glued it together. After reinforcing it with some fiberglass mat and 6-ounce cloth and 2 coats of gel coat, it was ready for the install. The friction fit was good enough to keep the lid in place, and I installed a cord so that I could lift the lid whenever I wanted. I plan to seal the edges with some inexpensive butyl rubber tape that I got at Home Depot. Eventually I’ll add another layer of gel coat with an anti-skid additive for a final coat. This turned out so well that I’m inclined to just use this lid for now.


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