Classic AquaSport

Aquasport Mechanicals - things that need a wrench, screwdriver or multimeter => Electrical => Topic started by: czizza on April 26, 2015, 05:25:37 PM

Title: Dual Batter Charger - 1997 Explorer 215
Post by: czizza on April 26, 2015, 05:25:37 PM
I trailer my boat and when I return home I connect two trickle chargers but they are not up to fully charging the batteries if they are low. I want to put a batter charger on the boat and would like to have a 110v connector.

I have an Explorer 215 from 1997 and I would like the power receptacle to be in the vicinity of the image below.

(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/IMG_1731_zpsnqqpensv.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/IMG_1731_zpsnqqpensv.jpg.html)
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: RickK on April 26, 2015, 06:03:07 PM
The onboard charger I have came with a receptacle that you cut a round hole for, mount it with 3 screws and then the plug from their side stuck out and you plug a female extension cord into it.  You mount the charger inside the cabinet (most don't recommend mounting above the batteries (although that's the only choice I had and after 8 years, no problems).
Seems like that is what you need.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: czizza on April 26, 2015, 06:38:09 PM
Rick do you know the model? Do you have a picture of the receptacle?
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 26, 2015, 07:44:39 PM
I think this is what Rick was referring to http://www.amazon.com/Marinco-150BBI-Marine-Charger-125-Volt/dp/B000NI38MG/ref=sr_1_2?ie=UTF8&qid=1430091747&sr=8-2&keywords=boat+plug+receptacle.

As far as chargers, I have a Guest 2 bank charger in my 205, and also have one ready to go for my flatback.

Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: RickK on April 27, 2015, 05:16:25 AM
Maybe I had to buy the receptacle - here is a pic of the power control board I made and you can see it was quite a while ago.
(http://www.classicaquasport.com/gallery/data/500/68battery_control10.JPG) (http://www.classicaquasport.com/gallery/showphoto.php?photo=2335&title=battery-control10&cat=500)

The one Craig shows looks like the one I have - you push the cord from the charger in from behind and the prongs stick out, to which you plug in you extension cord.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 27, 2015, 05:58:26 AM
The one Craig shows looks like the one I have - you push the cord from the charger in from behind and the prongs stick out, to which you plug in you extension cord.
Actually it must be different than the one you have.  The prongs come with the one I posted.  You have to cut the charger power cable and terminate it on the backside of the receptacle.  That also allows you to get rid of the excess length of power cable.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Aswaff400 on April 27, 2015, 07:38:14 AM
the plug that i have for my trolling motor charger is the one craig is reffering to.

(http://i10.photobucket.com/albums/a148/recklesabandon727/1968%2022-2%20flatback%20rebuild/KIMG0074.jpg)

i have a pro sport 3 bank charger on my boat... may add a 2 bank for the cranking and house batteries on both the flat back and 210 explorer

(http://i10.photobucket.com/albums/a148/recklesabandon727/1968%2022-2%20flatback%20rebuild/KIMG0077.jpg)
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: czizza on April 27, 2015, 09:49:05 AM
Thanks for all of the comments, I saw this which now gave me a monkey in the works ... I was planning on a dual batter charger but I already have a dual battery isolator from BlueSea so according to their WEB site I just need the battery charger on the house side:

(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/7610QuickInstall-w-BatteryCharger_zpsmodyeien.png) (http://s409.photobucket.com/user/czizza/media/The%20Boat/7610QuickInstall-w-BatteryCharger_zpsmodyeien.png.html)

Does that make sense?
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 27, 2015, 10:28:44 AM
Does that make sense?

Yes it does.

The ACR senses voltage from either side (engine charging circuits or the designated battery charger). Let's say you start the boat (it's a little cold and takes a few extra cranks to fire off) and once running, the ACR senses a reduced voltage at the start battery. It then allows the supplied charging voltage (engine circuit) to recharge the start battery. Once charging is complete, if it still senses incoming voltage (from the engine) it will direct that voltage (if necessary) to another source (house battery).  This works exactly in the same manner if the boat is sitting on a trailer or in a slip and shore power is applied to the charger.

Good luck. :thumright: 
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 27, 2015, 11:27:50 AM
I have the same ACR for my project boat.  I also already have a 2-bank charger.  I'm hoping it is acceptable to wire the charger up as if I didn't have the ACR.  Anyone know if this will create any problems?
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: RickK on April 27, 2015, 12:08:10 PM
In the pic I posted is a Blue Seas ACR (at the top) but not one of the new ones.  I have my dual bank battery charger hooked to both batteries and leave it plugged in whenever the boat is at the house (which is most of the time) - charges both batteries fine. I followed the instructions that came with it.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 27, 2015, 12:11:42 PM
Thanks Rick.  I didn't think it would be a problem, but I feel better knowing someone else has done it this way.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 27, 2015, 12:26:35 PM
Here's some light reading:

http://classicaquasport.com/smf/index.php?topic=1583.msg10120#msg10120
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: RickK on April 27, 2015, 03:07:17 PM
Thanks Rick.  I didn't think it would be a problem, but I feel better knowing someone else has done it this way.
I guess I never posted a finished picture that included the attachment point for the starting battery.  So the House battery attaches to the lug on the left side of the board (The left of the three big switches is for the House), the Starting battery connects to the lower lug on the right side of the board (The right of the three big switches is for the Starting).  The far right lug is where the engine hooks to.
I also installed a volt meter with a switch so I can select which battery to look at.
(http://i36.photobucket.com/albums/e19/rkins/Battery%20Control/640_BattCtrlBoard3.jpg)
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 28, 2015, 09:50:05 AM
Received the following reply from Blue Sea tech support with an attached .pdf file. Below is a section of the reply.

"when the battery switch is off, the ARC is out of the circuit and your charger will work as normal".

(http://www.classicaquasport.com/gallery/data/500/ACR_Wiring_Diagram1.jpg) (http://www.classicaquasport.com/gallery/showphoto.php?photo=11950&title=acr-wiring-diagram1&cat=500)

The original wiring diagram posted by "czizza" did not contain the on/off switch. It makes sense that the switch, when "off" removes the ACR from the equation. Looks like more than enough evidence to use your existing charger, switch and the ACR together.
 
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 28, 2015, 11:42:27 AM
Thanks CB, putting the ACR on the load side of the battery switch certainly would take it out of the equation.  Prior to your post, all of the literature I saw from Blue Sea said that the ACR should be wired directly to the battery to minimize voltage drop since the ACR makes decisions based on the sensed voltage.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 28, 2015, 11:54:11 AM
The key to this whole thing is the dual circuit plus switch. You'll need that to replace the ol' 1,2, Both, Off switch.

https://www.bluesea.com/resources/68

Keep diggin' in that wallet. :mrgreen:
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 28, 2015, 12:47:44 PM
Yea, that's not gonna happen.  I don't like that you only have the option of battery "1" or "both" with that switch.  I prefer to be able to pick either battery.  So I have a 1/2/both switch and an on/off switch.  Overkill, maybe, but gives me more options.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: RickK on April 28, 2015, 01:13:11 PM
Looks like my setup except I can turn them on individually and then combine them if needed.  Like when we go camping I will leave the house on and turn off the starting, leaving it off most of the time.  With that switch they're either both on or off.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 28, 2015, 01:55:15 PM
I have a 1/2/both switch and an on/off switch.

How is that wired? :?:
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 28, 2015, 02:45:18 PM
I don't have a sketch, so I'll try a brief description.  The house battery feeds a simple on/off battery switch (SW1).  The load side of SW1 has a lead to the house loads.  There is also a lead from the load side of SW1 to position “2” on the 1/2/both battery switch (SW2).  The starting battery feeds position “1” on SW2.  So normally SW1 will be on, feeding the house loads, and SW2 will be in position “1”, for starting the engine.  If I want to combine the batteries, SW2 gets changed to “both”.  If I only want to use the house battery for everything, SW2 gets changed to “2”.

Why would I do it this way you ask?  Well, on numerous occasions I have experienced shorted/dead batteries that are so drained that they would not even take a jump start.  So I figure combining the batteries is much like jump starting, and may have the same problems.  With my setup, it gives me a little more flexibility.

Let me know if you see flaws in this logic.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 28, 2015, 03:39:18 PM
I understand your description but I'm still working through the logic.

I'm correct in thinking that the common post in SW2 feeds only your engine, yes?

You could supply the house loads with the starter battery (if for some reason) by placing SW2 in the both position and SW1 in the open correct?
 
Interesting thoughts on a rainy afternoon.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 28, 2015, 03:47:14 PM
OK I see it now.

Tell me, how will you wire in the ACR (on your rebuild correct?) or will you use a different switching setup similar to Rick's?
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 28, 2015, 03:55:16 PM
Yes, this will be on the rebuild.  I was planning to connect the ACR to the line side of each battery switch.  But now I'm wondering if I should change that based on your diagram from BS.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: czizza on April 29, 2015, 05:36:48 AM
WOW this is a lot of different information then I had. Strange thing is if you go to the BlueSea website it still has the ACR in the battery side and not the load side.

https://www.bluesea.com/products/7650/Add-A-Battery_Kit_-_120A (https://www.bluesea.com/products/7650/Add-A-Battery_Kit_-_120A)

Here is the instruction and they also say ACR is on battery side:

http://assets.bluesea.com/files/resources/instructions/990310020.pdf (http://assets.bluesea.com/files/resources/instructions/990310020.pdf)

... And if you look at the link ... it shows a single battery charger connected to the house battery and explains it.

https://www.bluesea.com/support/articles/57/Automatic_Charging_Relay_-_An_Alternative_to_Multiple_Output_Charging_Systems (https://www.bluesea.com/support/articles/57/Automatic_Charging_Relay_-_An_Alternative_to_Multiple_Output_Charging_Systems)

I think the issue is because I have an SI-ACR and the one in the picture from RickK is the CL-ACR ... I guess I am going to have to call them.

Here is the kit I have:

(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/IMG_1750_L_zps4309ad4b.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/IMG_1750_L_zps4309ad4b.jpg.html)
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: CLM65 on April 29, 2015, 07:20:34 AM
If you are going to contact them, you may also want to ask them about the undervoltage lockout.  If I understand it correctly, if either battery is less than 9.5 volts, the ACR will not combine the batteries.  So if your single bank charger is connected to battery 1, and battery 2 was drained down to 9 volts because you left the stereo on, then the ACR will not allow the charger to charge battery 2.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 29, 2015, 09:28:16 AM
OK czizza,
Remember what's happening here with the ACR.
First, forget the dedicated battery charger for a moment.

It's allowing the charging system of the engine to supply all your power sources (in this case both the house and start batteries) with juice. The Dual Circuit switch allows you use both house and start batteries for their designated purpose (at the same time) and also allows you to use the ACR to properly distribute the charging to each battery. In this situation, there is no additional battery charger to provide energy while the boat is at rest (think trailer/slip).

The ACR can also use a "single bank" battery charger (remember, this is what your engine is also) and allow it (again just as it does with the engine charging circuit) to charge both batteries. No need to upgrade to a "dual bank" charger. This is the diagram you first posted above.

Now, if you have/want a dedicated dual bank charger for shore use, you would wire it directly to each battery. You would use the switch to "remove" it from the load while charging (switch in the off position). Once you disconnect from shore power and launch, you turn the switch on to use your batteries for their intended purpose and the ACR handles the engine charging distribution. That would be the diagram I posted (which is the "add a battery" one). In that diagram a shore charger is not shown but is understood (at least by me) to be wired directly to each battery as you normally would. Again, charge on shore, switch off. Underway, switch on.

Here's the real concern and it may best be directed at the charger manufacturer.

Will the use of the ACR, which now feeds the engine charge back to the batteries, affect their charger?
Well, since many users have dedicated chargers already wired into their systems and receive power underway from their engine circuits back to their battery with no problems, I see no reason to think it would be any different with an ACR in place. I'm thinking that the charger has built in circuits that prohibit the backflow from the engine to affect the charger circuits. Just a guess but Blue Sea tech support agrees so....

If you use what you have shown (dual circuit switch and the ACR) plus a dedicated dual bank charger to handle shore charging, no problems.

Good luck.

Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: Capt. Bob on April 29, 2015, 09:35:03 AM
If you are going to contact them, you may also want to ask them about the undervoltage lockout.  If I understand it correctly, if either battery is less than 9.5 volts, the ACR will not combine the batteries.  So if your single bank charger is connected to battery 1, and battery 2 was drained down to 9 volts because you left the stereo on, then the ACR will not allow the charger to charge battery 2.

Good point. :idea:

All the more reason to use a dual bank dedicated shore charger and taking the ACR out of the loop.
Allow the ACR to perform it's intended function of charge distribution while underway and the battery charger to do the same while on shore. Yes, you will need to spend more if you don't have a dual bank charger.

In Craig's case, (if I have the diagram right in my mind) he would wire the ACR between position 1 and 2 on SW2 (SW1 would need to be in the on position and SW2 in position 1; as in normal operation). When he wanted to charge on shore, both SW1 and SW2 would be in the off position.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: czizza on April 30, 2015, 06:22:18 PM
Now, if you have/want a dedicated dual bank charger for shore use, you would wire it directly to each battery. You would use the switch to "remove" it from the load while charging (switch in the off position). Once you disconnect from shore power and launch, you turn the switch on to use your batteries for their intended purpose and the ACR handles the engine charging distribution. That would be the diagram I posted (which is the "add a battery" one). In that diagram a shore charger is not shown but is understood (at least by me) to be wired directly to each battery as you normally would. Again, charge on shore, switch off. Underway, switch on.

Here's the real concern and it may best be directed at the charger manufacturer.

Will the use of the ACR, which now feeds the engine charge back to the batteries, affect their charger?
Well, since many users have dedicated chargers already wired into their systems and receive power underway from their engine circuits back to their battery with no problems, I see no reason to think it would be any different with an ACR in place. I'm thinking that the charger has built in circuits that prohibit the backflow from the engine to affect the charger circuits. Just a guess but Blue Sea tech support agrees so....

If you use what you have shown (dual circuit switch and the ACR) plus a dedicated dual bank charger to handle shore charging, no problems.

Good luck.

I saw your drawing and that makes sense ... Isolate the ACR for when the engine is running ... this avoids the 9.5volt issue and get a dual charger for when the trailer is on land.

Any issues with me putting the power receptacle, here, obviously as high as possible:

(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/IMG_1731_zpsnqqpensv.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/IMG_1731_zpsnqqpensv.jpg.html)

-Melo
 
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: RickK on April 30, 2015, 07:08:14 PM
Nope, mine is mounted in the same location and they have a cover that snaps in.
Title: Re: Dual Batter Charger - 1997 Explorer 215
Post by: czizza on May 03, 2015, 08:00:32 PM
I did the upgrade and the changes suggested, now my ACR is split between the house and the motor and my batters are split by the switch.

Here is what I implemented:

(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/ACR_Wiring_Diagram11_zpsyn6m8vnv.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/ACR_Wiring_Diagram11_zpsyn6m8vnv.jpg.html)

Here is the connections:
(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/IMG_2189_zpsxb4eokut.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/IMG_2189_zpsxb4eokut.jpg.html)

Here is the completed solution:
(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/IMG_2191_zpswyaqkckl.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/IMG_2191_zpswyaqkckl.jpg.html)

(http://i409.photobucket.com/albums/pp171/czizza/The%20Boat/IMG_2193_zpsorndzzol.jpg) (http://s409.photobucket.com/user/czizza/media/The%20Boat/IMG_2193_zpsorndzzol.jpg.html)

Here is a shot of it working :-) :
(http://i409.photobucket.com/albums/pp171/czizza/IMG_2194_zpsdyemim7k.jpg) (http://s409.photobucket.com/user/czizza/media/IMG_2194_zpsdyemim7k.jpg.html)

Here is the connection 110V:
(http://i409.photobucket.com/albums/pp171/czizza/IMG_2196_zpsl4s5gfqa.jpg) (http://s409.photobucket.com/user/czizza/media/IMG_2196_zpsl4s5gfqa.jpg.html)

(http://i409.photobucket.com/albums/pp171/czizza/IMG_2195_zps8crnya1s.jpg) (http://s409.photobucket.com/user/czizza/media/IMG_2195_zps8crnya1s.jpg.html)
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