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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Ulysses485 on Today at 05:00:26 PM »
Regarding how long a "grind" will last, I think it really depends on environmental conditions its exposed to. A covered canopy carport type structure is the only way to go in my opinion but it looks like you have a lean to structure to help with that. Making sure rain water doesn't get in will prevent contamination and runoff from trees will prevent algae/mold/mildew from developing. The reality is that you could spend many days grinding only to get to the actual glass work weeks later. The biggest thing is making sure there are no contaminants that have entered into the grinded voids to prevent the best mechanical bond possible. Polyester resin has the weakest mechanical bond with Vinylester being second and epoxy being first. However, polyester is what boats are made of still to today and do just fine with rebuilds as long as the proper prep is completed. Another thing to consider is your finish because if gelcoat is preferred, you will need to be careful not to use epoxy where you plan to finish with Gelcoat. General rule of thumb is that epoxy finishes will stick to polyester/vinylester based resins but Gelcoat (polyester based) will not adhere properly to epoxy resin. Lastly, although heavy woven doesn't need to be grinded flat to create a bond, if there is any leftover wax from the original layup, this could contaminate the repair layup. I always start with a pressure wash to make sure all the glass is free of dirt and debris. Once the woven roven is free of debris you can wipe it with acetone to remove any original wax and then grind away. I personally believe wiping with acetone LAST contaminates the "teeth/grooves" that was created from the grinding and the last step should always be grinding/sanding with heavy grit(36-80) . I also find that a dual action compressed air sander helps a lot to get everything ready right before you start to lay glass. Hope that helps and don't hesitate to ask questions.
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Duffy1470 on Today at 04:02:36 PM »
As before, great info and thank you.
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Just wondering if you figured out the operation of this cap.  My 2001 215 Sport has a similar one and I'm thinking its not working or maybe I'm overtightening it.  On a day in the the 80s (or warmer) my carbs will weap fuel and drip om the ground.
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I'm trying to track down the cause of an issue.  With the boat sitting at air temperatures in the 80s I've notice fuel dripping down the front of the carbs and doen the lower unit.  Would a blocked vent or faulty cap cause this? 

Boat runs great with no issues and while sitting in the driveway at cooler temps there is no drip.  This is with the motor tilted down and its a Johnson 200hp.  I also pumped up the primer bulb and saw nothing but it was only in the 60s.
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by dbiscayne on Today at 08:45:04 AM »
For the hull sides, if you're next to the transom where the new glass will overlap from transom to sides as Rick described just be sure it's ground clean and free of things sticking up that would cause an air void in the new glass. But you don't need to grind the weave of the heavy woven glass out.
grind the ridges flat - do you mean at the ends of the new glass? If so, and you plan on overlapping with glass later on, then yes you'll want to knock that ridge down to once again keep from getting an air void under the new glass.
Best to layup the new glass wet on wet if you can stand the work hours, that would avoid having to grind between layers.
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Aquasport Discussion / Re: 225 Explorer
« Last post by d.suts on Today at 08:38:53 AM »
Sorry, haven't been on this site for some time.  Went through several props and ended up with a Powertech 4 blade.
I believe it was a 14x16.  Still did not remedy the porpoising 100%.  The boat never had trim tabs so I installed Bennett Electric tabs and problem solved.  Can't believe the difference!
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Classified / Re: Good boat for the price
« Last post by Capt. Bob on May 12, 2024, 04:48:13 PM »
Here is a nice looking Explorer for what they're asking.

 :shrug:
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Duffy1470 on May 12, 2024, 03:02:48 PM »
Thank you gentlemen. On the hull sides on the heavy biaxial I assume it needs to be ground flat in relation to the significant relief/texture of the material itself.... grind the ridges flat? For that matter, how long does a grind last assuming it gets nothing like grease or dirt on it?  Ya'll, for the record,  are ridiculously helpful and gracious with your time and knowledge.  Thank you.
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Ulysses485 on May 11, 2024, 04:39:59 PM »
Agree with Rickk 100%. But keep grinding even if it requires you to remove adjacent structural glass. You’ll be much better off building it back up with new structural glass and building a solid outer skin to build on. Check out my flatback 222. It’s nothing but Matt glass that’s left on the outer skin and I am going to be building up soon.
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