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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by dbiscayne on Today at 11:56:24 AM »
2023-A-194-00047  Drainage Permit Number 2023-D-194-00050

The coosa on the stringers will work but the factory trapezoidal stringer shape is pretty strong once they're filled with foam.
I added a strip of glass, probably 1708 that was 4 inches wide, along the inside of the stringers where they met the hull. There is no 'liner' inside the stringers so you're bonding straight to the hull. That actually made a noticeable difference in the wall stiffness.  Wet the strip of glass on a work table, roll it up then bring it up into the boat, nice and easy to get it into the stringer through those little access holes then unroll along the seam. Just be sure to place it mat side down.

The factory foam within the stringers seemed pretty light duty, maybe a density of 2lb/cub foot type foam?  I used a denser 4lb/cf foam its much much stronger and more waterproof. Added weight is minimal probably about 20 pounds more for both stringers than if I used the lighter foam. That might be a better way to go vs. bonding coosa to the stringers.

For the livewell, older Mako's did the same thing, with a plumbing system that let you draw in seawater from outside OR shut that down and recirculate the water within the livewell. Even if overflowing into the splashwell you'll still need a way to get all the water out, drain plug on the bottom of the livewell that drains into the bilge? It's a great idea when it works right. Or it can sink your boat if the plumbing fails.




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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Duffy1470 on Today at 07:42:22 AM »
Thank you Ulysses. I plan to do the following to the stringers:
1. Obviously grind,  seriously though, rebuild them to transom
2. Laminate Coosa to the outside of the stringers
     A. From the back of the gas tank locker to transom
     B. From as far forward as my wallet can stand on outboard side to transom

I am going to raise deck 2ish inches with the plastic fence posts.  Why does everyone glass on inside of stringers.  Seems like a huge unnecessary pain in rear?  Also, there is a thru hull transducer hole almost perfectly placed right in front of where forward most part of a splash well would be. Does anyone think it feasible to put a livewell there that drains into the splash well.  A livewell that goes all the way to the hull bottom like a gold line. Creates lot s of "where does my bilge pump go?" Issues, but seems like a really cool idea. Thoughts?
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Duffy1470 on Today at 07:17:35 AM »


Some more pics ..... maybe
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Ulysses485 on May 13, 2024, 05:00:26 PM »
Regarding how long a "grind" will last, I think it really depends on environmental conditions its exposed to. A covered canopy carport type structure is the only way to go in my opinion but it looks like you have a lean to structure to help with that. Making sure rain water doesn't get in will prevent contamination and runoff from trees will prevent algae/mold/mildew from developing. The reality is that you could spend many days grinding only to get to the actual glass work weeks later. The biggest thing is making sure there are no contaminants that have entered into the grinded voids to prevent the best mechanical bond possible. Polyester resin has the weakest mechanical bond with Vinylester being second and epoxy being first. However, polyester is what boats are made of still to today and do just fine with rebuilds as long as the proper prep is completed. Another thing to consider is your finish because if gelcoat is preferred, you will need to be careful not to use epoxy where you plan to finish with Gelcoat. General rule of thumb is that epoxy finishes will stick to polyester/vinylester based resins but Gelcoat (polyester based) will not adhere properly to epoxy resin. Lastly, although heavy woven doesn't need to be grinded flat to create a bond, if there is any leftover wax from the original layup, this could contaminate the repair layup. I always start with a pressure wash to make sure all the glass is free of dirt and debris. Once the woven roven is free of debris you can wipe it with acetone to remove any original wax and then grind away. I personally believe wiping with acetone LAST contaminates the "teeth/grooves" that was created from the grinding and the last step should always be grinding/sanding with heavy grit(36-80) . I also find that a dual action compressed air sander helps a lot to get everything ready right before you start to lay glass. Hope that helps and don't hesitate to ask questions.
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by Duffy1470 on May 13, 2024, 04:02:36 PM »
As before, great info and thank you.
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Fuel tanks and anything about fuel systems / Re: 2000 225 explorer fuel vent
« Last post by Scode68 on May 13, 2024, 12:40:11 PM »
Just wondering if you figured out the operation of this cap.  My 2001 215 Sport has a similar one and I'm thinking its not working or maybe I'm overtightening it.  On a day in the the 80s (or warmer) my carbs will weap fuel and drip om the ground.
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I'm trying to track down the cause of an issue.  With the boat sitting at air temperatures in the 80s I've notice fuel dripping down the front of the carbs and doen the lower unit.  Would a blocked vent or faulty cap cause this? 

Boat runs great with no issues and while sitting in the driveway at cooler temps there is no drip.  This is with the motor tilted down and its a Johnson 200hp.  I also pumped up the primer bulb and saw nothing but it was only in the 60s.
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Generic Aquasport Rebuilding Topics / Re: 1973 196 rebuild question
« Last post by dbiscayne on May 13, 2024, 08:45:04 AM »
For the hull sides, if you're next to the transom where the new glass will overlap from transom to sides as Rick described just be sure it's ground clean and free of things sticking up that would cause an air void in the new glass. But you don't need to grind the weave of the heavy woven glass out.
grind the ridges flat - do you mean at the ends of the new glass? If so, and you plan on overlapping with glass later on, then yes you'll want to knock that ridge down to once again keep from getting an air void under the new glass.
Best to layup the new glass wet on wet if you can stand the work hours, that would avoid having to grind between layers.
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Aquasport Discussion / Re: 225 Explorer
« Last post by d.suts on May 13, 2024, 08:38:53 AM »
Sorry, haven't been on this site for some time.  Went through several props and ended up with a Powertech 4 blade.
I believe it was a 14x16.  Still did not remedy the porpoising 100%.  The boat never had trim tabs so I installed Bennett Electric tabs and problem solved.  Can't believe the difference!
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