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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 09, 2025, 03:18:47 PM »
Good info as usual Rick. I was planning on two scupper holes, one on each side of the gutter, excluding the one in the center.  If memory serves, you can't really get to that one to plug it because the engine mount is in the way.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by RickK on July 08, 2025, 05:33:50 PM »
Make sure that the scupper holes you drill are 1"- 1 1/4" ID so they'll accept the expandable type plugs. With the drains in the bottom of the trough (and below the waterline) you may have to plug them in certain circumstances. As for the engine mounting bolts/nuts/washers, make sure you have enough room for the diameter of the washers.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 08, 2025, 02:51:13 PM »
If the above gutter goes to the bottom of the original scuppers will the engine mounting bolts fit in the gutter? I faired over those hole but I looks as if they will. Any help would be appreciated. Thanks
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Aquasport Discussion / Osprey 215 speed and fuel burn
« Last post by sdrago on July 07, 2025, 08:28:29 PM »
I have a new to me 2003 215 osprey dual console. It have a Yamaha f225 on it i dont know  the prop size but curious what people get for speed and fuel burn. Also what prop size they run.
Currently I am having motor issues and can only do 5000rpm (bogs down after that). But I am doing 30mph at 4800rpm and roughly 26-27 at 4400-4500 rpm. This is with basically full tank.

What should I be seeing and what prop should I use?
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 07, 2025, 05:33:14 PM »
Rounded the edges of the gutter. Tried a reciprocating saw, no dice.  Used the grinder and it worked great.





Glass schedule 1. Fill honey comb with poly structural putty   1.5 fillet corners and smear remaining putty on bottom of gutter. 2. Layer of 1708 on bottom of gutter and up and out the sides along deck next to transom   3. 1708 over the front deck down into gutter.  4. Lots of mat everywhere especially on deck in corners to avoid stress cracks



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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 07, 2025, 02:32:00 PM »
I should have tried my heat gun first. That's a good idea. 
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by dbiscayne on July 07, 2025, 09:48:59 AM »
I've had pretty good luck using a heat gun, gently, with epoxy but not sure how poly would react - as long as you don't get it too hot I'd guess it'd work.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 07, 2025, 07:32:00 AM »
I have heard mek can spontaneously combust in direct sunlight so dont do the following. Took one final stab at the super tacky poly resin. I put a light coat of mek on the super tacky surface and put the boat in the sun for 45 min. It worked. Still tacky but like laminating resin should be.  This stuff throws curve balls every once in a while. It was a new bucket of poly so maybe I didn't agitate thoroughly enough or maybe a hex was put on me by an unknown and unseen witch? Who knows.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 06, 2025, 05:38:01 PM »
After many hours the resin still hasn't totally cured. The leftovers in the bucket are hard as a rock but the surface is super tacky, deeper than normal tacky. Suggestions please. I suspect I will be grinding, but would love a confirmation or other suggestion. Thanks in advance.
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196 Rebuilds / Re: 1973 196 rebuild question
« Last post by Duffy1470 on July 06, 2025, 08:18:30 AM »
I can see the end.  Had a lam go south on me maybe. Still a few areas that haven't cured after 12 hours (see red) . Going to let it sit in direct sunlight today and see what happens. Like I didn't kick it hard enough. It was 96 degrees yesterday. Hard to believe. Perhaps a good grinding session to get my head realigned.

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