Installing new rub-rail insert -- How big a job?

[Glock Diver]

Next project on my list for my 225 Osprey is replacing the rub rail insert.  Just curious if any of you fellas have tackled this chore.  I think new rubber is all it needs.

How long does it take, how much does it cost, and how big a P.I.T.A. is it?    Do I need a special tool?

Thanks!

Mike

[seabob4]

Mike,
We made these out of 3/4" starboard, about 4" wide and 15" long.  Heated the insert with a propane torch used for shrink wrap, then lubed with WD-40...


It takes a technique, but once you learn it, you can install your insert in 30 seconds...no chit!

Get it hot in a 200 degree oven, keep a heat gun handy, a couple of slotted screwdrivers, take your time, and she'll go in...  

[Glock Diver]

I'm guessing I won't match your 30 seconds Bob!

But if I heat up the rubber in the oven, and use a heat gun while working... I don't need that nifty tool you crafted, correct?

[RickK]

I know when I installed my new rub rail I needed to put real rope inside it and it almost killed me.  I took a piece of 3/4" conduit and cut it at a 45, then slid the rope through it and stuck the conduit into the groove on the rub rail.  I used soap and a rubber mallet to work the conduit all the way around the boat - man was that tough.  I had a guy helping me and we took turns beating on the conduit to force it around the boat.  That was with real rope though.

[Glock Diver]

Found this video on Youtube.  Seems SOOO easy....
But hey, at least the narrator is pretty cute.  :flower:

http://www.youtube.com/watch?v=OG_mrSy5xKU

I think this insert they used is the round, tubular type, which unfortunately isn't the type my boat uses.