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Author Topic: Fuel Sending Unit Wiring  (Read 794 times)

April 10, 2017, 03:09:55 PM
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SavDawg8

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Fuel Sending Unit Wiring
« on: April 10, 2017, 03:09:55 PM »
Hey Guys,

This might be a dumb question, but this is my first time doing this and I want to make sure I'm doing it correctly. Looking at replacing my unit (always reads full no matter fuel level) with the Wema unit suggested by almost everyone on here and noticed a difference in wiring... My unit attached below has 3 wires and the Wema only has 2. What should I do with the extra wire?

April 10, 2017, 06:49:21 PM
Reply #1

Capt. Bob

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Re: Fuel Sending Unit Wiring
« Reply #1 on: April 10, 2017, 06:49:21 PM »
The sender in the photo only has two also. The black is the sender ground (the pink being the sender). The green is the bonding wire for the tank. Re-attach it to one of the mounting screws on the new sending unit. The pink and black are the same on your new sender.

Good luck. :thumright:
]
Capt. Bob
1991 210 Walkaround
2018 Yamaha 150 4 Stroke
"Reef or Madness IV"

April 18, 2017, 10:56:28 AM
Reply #2

SavDawg8

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Re: Fuel Sending Unit Wiring
« Reply #2 on: April 18, 2017, 10:56:28 AM »
Thanks for the reply!
Just got it in yesterday and hope to install this weekend.

May 08, 2017, 10:52:37 AM
Reply #3

SavDawg8

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Re: Fuel Sending Unit Wiring
« Reply #3 on: May 08, 2017, 10:52:37 AM »
So I've ran the boat two weekends in a row after filling up and the gauge is still showing completely full...
Guessing the issue is with the gauge now. Is there a specific replacement you would suggest? The boat is a '97 175 osprey.

May 08, 2017, 11:51:02 AM
Reply #4

Capt. Bob

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Re: Fuel Sending Unit Wiring
« Reply #4 on: May 08, 2017, 11:51:02 AM »
Before you lay out coin for a new gauge, try checking yours.

If you have an volt /ohm meter, it fairly easy. As you may already know, voltage is applied to your gauge when you switch on your key. The sending unit you just replaced provides resistance across the gauge (via the pink wire) back to ground. The higher the resistance, the less the gauge needle travels. Since you are experiencing a full/pegged reading, you are receiving little/no resistance to the circuit in the gauge.

That stated, check each wire for continuity. You may have a short in the sender wire. Check all connections at both the gauge and your new install. Yes, the gauge may be defective but it sounds like it is shorted to ground which is why the "full" reading.

Good luck. :thumright:

Mod Edit: From the iBoats Forum

1) +12 volts on the "I" terminal? Yes or No. Yes = go to 2. No = fix it.
2) Solid ground on the "-" terminal? Yes = go to 3. No = fix it.
3) Short the "S" terminal to ground or "-" terminal. Gauge peg full? Yes = gauge is good. No = gauge is bad. Replace it.
4) If gauge is good, is there a good ground at shell of sender and battery ground? Yes = go to 5. No = fix it.
5) Short sender to ground (at the tank). Gauge peg to full? Yes = sender wire ok. No = fix sender wire.
6) If sender wire is ok, disconnect it at the sender. Measure resistance from sender terminal to ground. tank full = 33 ohms. tank empty = 240 ohms, half full = 109 ohms.
Readings roughly correct? Yes = system should be functional. No = replace sender.
]
Capt. Bob
1991 210 Walkaround
2018 Yamaha 150 4 Stroke
"Reef or Madness IV"

 


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