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Author Topic: Perch's 222 rebuild  (Read 4025 times)

October 06, 2018, 09:07:50 PM
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perchman97

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Perch's 222 rebuild
« on: October 06, 2018, 09:07:50 PM »
Finally bit the bullet and started my first rebuild this week. Boat has been rebuilt prior to me purchasing it but the quality was far from acceptable. After the tower pulled out of the deck and the continual headaches it was just a matter of time before it needed to be done. So far I’ve removed about 3/4 of the hardware/accessories, tower, some wiring etc. I’m hoping to get the console out this week and start to remove the deck. Planning to go composite on the floor/stringers. I’ll do my best to keep this updated with progress pics & questions. Any input is very helpful, as I said I’ve never done a rebuild before so it’ll be a long road till the end. FYI pics are what I started with, I’ll get some better ones of the work I’ve done to it soon.

Also wanting to extend the front deck and remove the first two hatches which will gain me 1.5-2 ft of lower deck space. I’ve seen one boat with the entire high deck removed but not sure I want to give up the large front fish box. Anyone have suggestions on this?

October 06, 2018, 09:11:58 PM
Reply #1

perchman97

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Re: Perch's 222 rebuild
« Reply #1 on: October 06, 2018, 09:11:58 PM »
Well, the pics won’t upload off my phone, the file size is too big.. I’ll upload them off the computer tomorrow.

October 07, 2018, 06:41:14 AM
Reply #2

RickK

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Re: Perch's 222 rebuild
« Reply #2 on: October 07, 2018, 06:41:14 AM »
From your PC "upload" the pics into your free photo gallery here and the gallery will size them correctly - "attaching" pics is limited by file size.
Read through this topic on how to use your gallery. http://classicaquasport.com/smf/index.php?topic=12725.0
Rick
1971 "170" with 115 Johnson (It's usable but not 100% finished)

1992 230 Explorer with 250 Yamaha

October 14, 2018, 02:29:19 PM
Reply #3

perchman97

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Re: Perch's 222 rebuild
« Reply #3 on: October 14, 2018, 02:29:19 PM »









Heres the progress as of today, still needing to get the gas tank removed. Stringers have all been cut and im working on removing all of the foam.. not a fun process.



October 14, 2018, 04:42:00 PM
Reply #4

RickK

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Re: Perch's 222 rebuild
« Reply #4 on: October 14, 2018, 04:42:00 PM »
Picture tip: When you take pics with your phone, hold it like a camera, with the lens to the left.  Then they'll be oriented correctly when you upload them.
Yup that foam sure looks a little soggy.
Rick
1971 "170" with 115 Johnson (It's usable but not 100% finished)

1992 230 Explorer with 250 Yamaha

October 15, 2018, 10:09:33 AM
Reply #5

wingtime

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Re: Perch's 222 rebuild
« Reply #5 on: October 15, 2018, 10:09:33 AM »
Wow thats some wet foam there.  With the wet foam and all that weight on the stern the scuppers must have been WAY under water.!  good luck with the build.  You going to raise the floor height a bit?
1998 Explorer w/ Etec 250


1987 170 w/ Evinrude 90

October 15, 2018, 10:16:35 PM
Reply #6

perchman97

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Re: Perch's 222 rebuild
« Reply #6 on: October 15, 2018, 10:16:35 PM »
Floor was raised originally a few inches since this is now going to be the 3rd deck in the boat. Thinking to keep it at the 2” raised height and removing the front deck / hatches then installing in just one large hatch upfront. Guess I’ll cross that road once I get there, for now I’m on foam removal duty :shrug:

October 16, 2018, 03:41:33 PM
Reply #7

Marcel4t

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Re: Perch's 222 rebuild
« Reply #7 on: October 16, 2018, 03:41:33 PM »
Not sure what method youre using to get that foam out, but I used a "Drain Spade", basically a long thin shovel.  I even sharpened the end with a grinder and it got the foam out easy.  Good luck!
1971 222

October 16, 2018, 05:58:24 PM
Reply #8

Fish Head

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Re: Perch's 222 rebuild
« Reply #8 on: October 16, 2018, 05:58:24 PM »
I noticed in one of your pics you had a couple speakers mounted on the vertical wall that supports the casting deck and are facing rearward. Was that a good position for them? Seems like a great place as far as projecting sound across most of the whole boat? I am considering mounting a pair there. Interested in your opinion.
I used a small hand saw for wood to remove foam,worked well also.
Cheers T

October 17, 2018, 08:22:24 AM
Reply #9

perchman97

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Re: Perch's 222 rebuild
« Reply #9 on: October 17, 2018, 08:22:24 AM »
I noticed in one of your pics you had a couple speakers mounted on the vertical wall that supports the casting deck and are facing rearward. Was that a good position for them? Seems like a great place as far as projecting sound across most of the whole boat? I am considering mounting a pair there. Interested in your opinion.
I used a small hand saw for wood to remove foam,worked well also.
Cheers T

Yes those speakers there were nice & sounded great there. The only issue I had was items in the hatches bouncing around and pulling out the wires. If I do it again I’ll make some sort of barrier to prevent it.. the foam is 95% our so far, shovel did the trick.

October 17, 2018, 08:30:21 AM
Reply #10

perchman97

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Re: Perch's 222 rebuild
« Reply #10 on: October 17, 2018, 08:30:21 AM »






Just some progress from yesterday, removed the majority of the foam from the stringers. Found some rotten wood on the little stringer that runs up the center of the boat.. Once I can get this gas tank removed I'll start on re-glassing the stringers and pouring foam. Nothing has been too bad so far during the tear out just time consuming. I'll also start taking horizontal photos so you everyone's not tilting their head sideways to see the boat. Still holding off on the front deck removal until I make up my mind if I want to fully eliminate it or not.


October 17, 2018, 12:49:44 PM
Reply #11

Fish Head

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Re: Perch's 222 rebuild
« Reply #11 on: October 17, 2018, 12:49:44 PM »
Thanks for speaker recommendations. For me who uses my 19’6 mostly for fishing the casting deck was one of the main features why I bought the boat. I actually cast from the casting deck a lot...for small mouth and muskie! Great platform. Also works great jig fishing for walleye on the Detroit River with a bow mount motor. Seems like most of the new bay boat designs the bow is a after thought for fishing IMHO. Nobody really wants to sit in bow unless your slow cruising anyways. Maybe that’s what customers are asking for?? Good Luck

October 22, 2018, 11:46:02 AM
Reply #12

perchman97

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Re: Perch's 222 rebuild
« Reply #12 on: October 22, 2018, 11:46:02 AM »
Made some good progress this weekend on the boat, tear out is near completion as you can see in the pictures. The gas tank should be out today too then I can really get moving on it. I have finally decided to eliminate the front raised deck and go back with one level deck. Not too sure how I'll lower the liner sides to make it look normal but we'll cross that bridge when I get there. Any input is appreciated!








 

October 22, 2018, 12:18:12 PM
Reply #13

RickK

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Re: Perch's 222 rebuild
« Reply #13 on: October 22, 2018, 12:18:12 PM »
Good progress Perch.
Rick
1971 "170" with 115 Johnson (It's usable but not 100% finished)

1992 230 Explorer with 250 Yamaha

October 23, 2018, 09:25:43 AM
Reply #14

Capt. Bob

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Re: Perch's 222 rebuild
« Reply #14 on: October 23, 2018, 09:25:43 AM »
 :great02:
]
Capt. Bob
1991 210 Walkaround
2018 Yamaha 150 4 Stroke
"Reef or Madness IV"

 

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